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Dry/Wet Scrubbers in Mumbai

Scrubbers Manufacturers in Mumbai

Efficient Pollution Control for Industrial and Commercial Applications

Scrubbers are pollution control systems designed to remove harmful gases, fumes, particles, and other pollutants from exhaust air before it is released into the environment. Depending on the process and type of pollutant, either dry or wet scrubbing technology may be selected.

Dry/Wet Scrubbers Manufacturers in Mumbai provide pollution control equipment for industrial and commercial applications in which exhaust treatment and cleaner air are crucial. These systems can be designed according to airflow, pollutant characteristics, pressure requirements, and the operating conditions of the application.

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Dry Scrubber Manufacturers in Rajasthan

Dry Scrubber

A Dry scrubber is designed to extract harmful gases and particulates from exhaust streams. It is a type of pollution control equipment. Dry scrubber are primarily used to abate acidic gases, like those associated with acid rain. This is one of the most common pieces of equipment found in manufacturing plants, because of its ability to handle high temperature, highly acidic exhaust streams.

Model no.
FAEK-1,2,3,4
Capacity
Upto 12000 CFM (Single Unit)
Max Capacity
Upto 60000 CFM (Multi Unit)
Applications
Asphalt Processing, Pharmaceuticals, Landfills And Biogas, Coaters, Textile Processing, Tar Removal, Curing Ovens, Vinyl Manufacturing, Oil And Gas, Acid Mist Control, Fertilizer Manufacturing, Wastewater Treatment, Steel Processing, Electronics, Food Processing, Cocoa Processing
Wet Scrubber Manufacturers in Rajasthan

Wet Scrubber

As the name suggest kitchen scrubber is used to scrub fumes from the cooking process. It draws the fumes from the kitchen through the hoods. These fumes will be scrubbed by high water jets due to which all the contaminants such as oil, grease etc. are trapped and clean air will be exhausted to the environment Fanair wet scrubber is highly efficient, very low pressure drop and hence maximum scrubbing efficiency.

Frame
Extruded Aluminium Profile
Base
Heavy Gauge Base Frame With Cast Al Corners
Casing
23+2 Mm Thick, Double Skin Panels Made Of 0.6 Mm Sheets With Poly Urethane Foam (PUF Of Density 38+2 Kg/ Cu. M) Injected Between Two Skins Or Single Skin In 1.6/1.8 Mm Gl Sheet.
Wet Section
Double Bank Gl Spray Header With Brass/PVC Spray Nozzles.
Blowers
DIDW Centrifugal Blowers, Common Rail Base For Blower Motor Assembly On Vibration Isolator Pads
Motors
TEFC Type, Three Phase Motor Of Standard Make.
Motor Stand
Adjustable Motor Mounting Fixture.
Pulleys
Adjustable Taper Bush Pulleys
Pumps
Monoblock Pumps Of Standard Make.
Sump
SS 304/ Gl With FRP Tank With Socket Connections For Water In Overflow And Drain Complete With Y Strainer, Ball Cock Etc.

What Are Dry and Wet Scrubbers?

Dry scrubbers use absorbent materials or chemical reactions to remove pollutants from exhaust gases without using water. They are especially useful for controlling acidic gases and managing high-temperature or highly acidic exhaust streams generated by industrial processes.

Wet scrubbers, on the other hand, use liquid solutions to capture and neutralize pollutants. Water or other suitable scrubbing liquids come into contact with the contaminated air, helping trap unwanted particles, fumes, oil, grease, and other contaminants before the treated air is discharged.

Both systems are selected according to the nature of the exhaust, required removal efficiency, airflow, pressure drop, temperature, and operating environment.

Dry Scrubbers

A dry scrubber is a type of industrial pollution control system designed to remove harmful gases and particulates from exhaust streams. Since the process does not require water for scrubbing, dry systems can be suitable for applications in which water use needs to be minimized.

The available dry scrubber models include FAEK-1, FAEK-2, FAEK-3, and FAEK-4. A single unit can handle capacity up to 12,000 CFM, while multiple systems may be configured for capacities up to 60,000 CFM.

Dry scrubbers are normally used in industries where acidic gases, chemical fumes, and process emissions need to be controlled. Their applications cover a wide range of manufacturing and processing environments.

Wet Scrubbers

Wet scrubbers use a liquid-based scrubbing process to capture contaminants from exhaust air. The contaminated air passes through the scrubbing section, in which water jets and spray nozzles help trap pollutants.

The wet scrubber construction includes a double-bank GI spray header with brass/PVC spray nozzles, DIDW centrifugal blowers, TEFC three-phase motors, adjustable motor mounting arrangements, monoblock pumps, and an SS304/GI sump with an FRP tank.

The system is designed to offer effective scrubbing with low pressure drop. This makes wet scrubbers suitable for applications in which fumes, grease, oil, and other contaminants need to be removed from exhaust air.

Key Features of Dry/Wet Scrubbers

Dry and wet scrubbers can be configured according to the requirements of various industrial processes. Important features include:

  • Dry and wet scrubbing configurations
  • Effective removal of gases and particulates
  • Dry scrubber capacity up to 12,000 CFM per single unit
  • Multi-unit dry scrubber capacity up to 60,000 CFM
  • GI spray headers for wet scrubbers
  • Brass/PVC spray nozzles
  • DIDW centrifugal blowers
  • TEFC 3-phase motors
  • Adjustable motor mounting fixture
  • Monoblock pumps
  • SS304/GI sump options
  • FRP tank arrangement
  • Double-skin or single-skin casing options
  • Applications across chemical, pharmaceutical, food, textile, metal, and other industries

Technical Specifications

ParameterDry ScrubberWet Scrubber
ModelsFAEK-1, FAEK-2, FAEK-3, FAEK-4Application-specific configuration
CapacityUp to 12,000 CFM single unitApplication-based
Maximum Multi-Unit CapacityUp to 60,000 CFMApplication-based
Scrubbing MethodAbsorbent/chemical reactionLiquid-based scrubbing
FrameApplication-specificExtruded aluminium profile
Base—Heavy-gauge base frame with cast aluminium corners
CasingApplication-specificDouble-skin PUF panels or single-skin GI
Spray System—Double-bank GI spray header
Spray Nozzles—Brass/PVC
Blowers—DIDW centrifugal blowers
Motors—TEFC three-phase motors
Pump—Monoblock pump
Sump—SS304/GI with FRP tank

The actual configuration should be selected according to the exhaust characteristics, airflow, pollutant type, pressure requirements, temperature, and process conditions.

Applications of Dry/Wet Scrubbers

Dry/Wet Scrubbers in Mumbai may be used throughout many commercial and industrial applications. The current product range covers applications such as:

  • Asphalt processing
  • Pharmaceutical manufacturing
  • Landfills and biogas
  • Coating processes
  • Textile processing
  • Tar removal
  • Curing ovens
  • Vinyl production
  • Oil and gas industries
  • Acid mist control
  • Fertilizer production
  • Wastewater treatment
  • Steel processing
  • Electronics manufacturing
  • Food processing
  • Cocoa processing
  • Chemical exhaust treatment
  • Kitchen exhaust treatment

These applications can generate different types of fumes, gases, vapours, particles, or grease, so the scrubbing technology needs to be matched with the specific process.

Benefits of Dry/Wet Scrubbers

The most important advantage of a scrubber system is its ability to treat contaminated exhaust air before it is discharged. A properly selected system can help control industrial pollution and support cleaner working and surrounding environments.

Dry scrubbers are useful where water-free exhaust treatment is preferred, while wet scrubbers can offer liquid-based treatment for fumes, debris, oil, grease, and other contaminants.

Another crucial benefit is configuration flexibility. The equipment can be selected based on the specified airflow and application, allowing the system to be integrated with different industrial exhaust arrangements.

Dry/Wet Scrubbers Suppliers in Mumbai

When selecting Dry/Wet Scrubbers Suppliers in Mumbai, it is important to provide complete application information before finalizing the system. Airflow, static pressure, exhaust temperature, pollutant type, concentration, and operating conditions can all affect the appropriate scrubber configuration.

Mumbai and the surrounding MMR area, such as Thane, Navi Mumbai, Taloja MIDC, and Bhiwandi, have a wide variety of commercial and industrial facilities. Pharmaceutical and chemical plants, processing facilities, warehouses, hospitals, commercial buildings, and other projects can require dedicated exhaust treatment systems.

Dry/Wet Scrubbers Manufacturer in India

For projects requiring equipment from a Dry/Wet Scrubbers Manufacturer in India, technical sizing is an important part of the selection process. The system should be matched with the airflow, static pressure, pollutant characteristics, and location conditions of the project.

The manufacturing facility is located in Neemrana, Rajasthan, and completed scrubber systems may be dispatched to Mumbai and other locations throughout India. Technical information and sizing requirements may be reviewed before ordering to help select the appropriate configuration.

How to Choose the Right Scrubber

Before selecting a dry or wet scrubber, consider the following factors:

  • Identify the Pollutant: Determine whether the exhaust contains gases, fumes, dust, debris, oil, grease, acid mist, or other contaminants.
  • Check Airflow: Establish the required CFM for the exhaust system.
  • Consider Static Pressure: Account for ductwork, filters, hoods, dampers, and other system resistance.
  • Select Dry or Wet Technology: Choose the scrubbing method according to the pollutant and system requirements.
  • Check Temperature: High-temperature exhaust may require a suitable scrubber configuration.
  • Consider Materials: Select casing, sump, nozzles, and other components according to the operating environment.
  • Review Maintenance Requirements: Ensure that pumps, blowers, spray systems, and other components may be accessed for inspection and maintenance.

Frequently Asked Questions

What is a dry scrubber?

A dry scrubber is a pollution control system that removes harmful gases and particulates from exhaust streams using absorbent materials or chemical reactions without using water.

What is a wet scrubber?

A wet scrubber uses a liquid, normally through spray nozzles and water jets, to capture and remove pollutants from contaminated exhaust air.

What is the capacity of the dry scrubbers?

The listed dry scrubber models can handle up to 12,000 CFM for a single unit and up to 60,000 CFM using multiple units.

Where are dry scrubbers used?

Dry scrubbers can be used in pharmaceutical, asphalt, textile, oil and gas, fertilizer, metal, electronics, food processing, wastewater, coating, and other industrial applications.

How do I select the right scrubber?

Selection depends on airflow, pollutant type, exhaust temperature, static pressure, required removal performance, process conditions, and whether a dry or wet scrubbing method is appropriate.

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Conclusion

Dry and wet scrubbers offer practical solutions for controlling pollutants from industrial and commercial exhaust systems. Dry scrubbers can be used for gases and particulates without a water-based scrubbing process, while wet scrubbers use liquid-based treatment to capture and neutralize contaminants.

FanAir India Pvt. Ltd. manufactures dry and wet scrubber systems for different industrial applications, with equipment selected according to airflow, static pressure, pollutant characteristics, and site conditions. For projects in Mumbai, technical requirements may be reviewed before selecting and dispatching the appropriate scrubber system.

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Serving Mumbai

Fan Air India Pvt. Ltd. manufactures dry and wet scrubbers that remove pollutants from exhaust gases. For customers in Mumbai, our Dry & Wet Scrubbers are commonly used for chemical, pharmaceutical, process and kitchen exhaust treatment.

Mumbai and the surrounding MMR region, including Thane, Navi Mumbai, the Taloja MIDC estate and the Bhiwandi logistics belt, hosts high-rise towers, malls, hospitals, data centres, pharmaceutical and chemical units and large warehouses. Deep basement car parks and the humid coastal climate place high demands on ventilation and fire-safety systems.

Every unit is built at our factory in Neemrana, Rajasthan and selected to suit the required airflow, static pressure and site conditions of your project. Our team can help with sizing and technical data before you order, and we dispatch finished equipment to sites across Mumbai and the rest of India.

To get a quotation for Dry & Wet Scrubbers in Mumbai, share your airflow, pressure and application details through our contact page, call +91-9811347199 or email saurabh.joshi@fanair.in.

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