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Dry/Wet Scrubbers in Kerala

Scrubbers Manufacturers in Kerala

Industrial Pollution Control and Exhaust Treatment Solutions

Dry and wet scrubbers are pollution-control systems designed to remove harmful gases, particulates, fumes, and other contaminants from exhaust streams. Dry scrubbers use absorbent materials or chemical reactions without water, while wet scrubbers use liquid solutions to neutralize and capture pollution. They are suitable for a wide range of commercial and industrial applications where controlled exhaust treatment is required.

For projects requiring Dry/Wet Scrubbers Suppliers in Kerala, the appropriate system should be selected according to pollutant type, exhaust volume, airflow, static pressure, operating temperature, application, and site conditions. These systems may be used for chemical, pharmaceutical, process, and kitchen exhaust treatment.

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Dry Scrubber Manufacturers in Rajasthan

Dry Scrubber

A Dry scrubber is designed to extract harmful gases and particulates from exhaust streams. It is a type of pollution control equipment. Dry scrubber are primarily used to abate acidic gases, like those associated with acid rain. This is one of the most common pieces of equipment found in manufacturing plants, because of its ability to handle high temperature, highly acidic exhaust streams.

Model no.
FAEK-1,2,3,4
Capacity
Upto 12000 CFM (Single Unit)
Max Capacity
Upto 60000 CFM (Multi Unit)
Applications
Asphalt Processing, Pharmaceuticals, Landfills And Biogas, Coaters, Textile Processing, Tar Removal, Curing Ovens, Vinyl Manufacturing, Oil And Gas, Acid Mist Control, Fertilizer Manufacturing, Wastewater Treatment, Steel Processing, Electronics, Food Processing, Cocoa Processing
Wet Scrubber Manufacturers in Rajasthan

Wet Scrubber

As the name suggest kitchen scrubber is used to scrub fumes from the cooking process. It draws the fumes from the kitchen through the hoods. These fumes will be scrubbed by high water jets due to which all the contaminants such as oil, grease etc. are trapped and clean air will be exhausted to the environment Fanair wet scrubber is highly efficient, very low pressure drop and hence maximum scrubbing efficiency.

Frame
Extruded Aluminium Profile
Base
Heavy Gauge Base Frame With Cast Al Corners
Casing
23+2 Mm Thick, Double Skin Panels Made Of 0.6 Mm Sheets With Poly Urethane Foam (PUF Of Density 38+2 Kg/ Cu. M) Injected Between Two Skins Or Single Skin In 1.6/1.8 Mm Gl Sheet.
Wet Section
Double Bank Gl Spray Header With Brass/PVC Spray Nozzles.
Blowers
DIDW Centrifugal Blowers, Common Rail Base For Blower Motor Assembly On Vibration Isolator Pads
Motors
TEFC Type, Three Phase Motor Of Standard Make.
Motor Stand
Adjustable Motor Mounting Fixture.
Pulleys
Adjustable Taper Bush Pulleys
Pumps
Monoblock Pumps Of Standard Make.
Sump
SS 304/ Gl With FRP Tank With Socket Connections For Water In Overflow And Drain Complete With Y Strainer, Ball Cock Etc.

Dry Scrubbers for Industrial Exhaust

Dry scrubbers are designed to extract harmful gases and particulates from exhaust streams. They are especially suitable for controlling acidic gases and can handle high-temperature, highly acidic exhaust streams in appropriate industrial applications. This makes them a useful pollution-control system for manufacturing and process industries.

For customers looking for Dry Scrubber Manufacturers in Kerala, the available dry scrubber models include FAEK-1, FAEK-2, FAEK-3, and FAEK-4. A single unit has a capacity of up to 12,000 CFM, while multi-unit arrangements can offer capacity up to 60,000 CFM.

Dry Scrubber Applications

Dry scrubbers can be considered for diverse industrial processes, such as:

  • Asphalt processing
  • Pharmaceutical applications
  • Landfills and biogas
  • Coating processes
  • Textile processing
  • Tar removal
  • Curing ovens
  • Vinyl manufacturing
  • Oil and gas
  • Acid mist control
  • Fertilizer manufacturing
  • Wastewater treatment
  • Steel processing
  • Electronics
  • Food processing
  • Cocoa processing

Wet Scrubbers for Fume Treatment

Wet scrubbers use liquid-based scrubbing to capture contaminants from exhaust air. In the listed kitchen application, fumes are drawn through hoods and scrubbed using high-pressure water jets. Contaminants such as oil and grease are trapped, allowing cleaner air to be exhausted into the environment.

For projects requiring Wet Scrubber Manufacturers in Kerala, the current wet scrubber design is described as highly efficient with very low pressure drop. It includes spray headers, spray nozzles, centrifugal blowers, pumps, motors, and a sump arrangement for the scrubbing system.

Wet Scrubber Construction

The wet scrubber construction includes an extruded aluminium profile frame and a heavy-gauge base frame with cast aluminium corners. The casing is available as 23+2 mm thick double-skin panels made from 0.6 mm sheets with PUF of density 38+2 kg/cu. m between the skins, or as a single-skin 1.6/1.8 mm GI sheet.

The wet section uses a double-bank GI spray header with brass or PVC spray nozzles. DIDW centrifugal blowers are provided with a common rail base and vibration isolator pads. The system also includes TEFC 3-phase motors, an adjustable motor mounting fixture, adjustable taper bush pulleys, and monoblock pumps.

Key Features of Dry and Wet Scrubbers

Dry and wet scrubbers provide different approaches to pollution and exhaust control. Key features include:

  • Dry and wet scrubbing configurations
  • Removal of harmful gases and particulates
  • Control of acidic gases through dry scrubbing
  • Dry scrubber models FAEK-1, 2, 3, and 4
  • Single-unit dry scrubber capacity up to 12,000 CFM
  • Multi-unit capacity up to 60,000 CFM
  • High-temperature exhaust handling for suitable dry applications
  • High-pressure water-jet scrubbing for listed wet applications
  • Low-pressure-drop wet scrubber design
  • DIDW centrifugal blowers
  • TEFC 3-phase motors
  • Brass/PVC spray nozzles
  • Adjustable motor mounting
  • Adjustable taper bush pulleys
  • Monoblock pumps
  • SS304/GI sump with FRP tank options

Technical Specifications

ParameterDry ScrubberWet Scrubber
System TypeDry ScrubbingWet Scrubbing
ModelsFAEK-1, 2, 3, 4—
Single Unit CapacityUp to 12,000 CFM—
Multi-Unit CapacityUp to 60,000 CFM—
Scrubbing MethodAbsorbent materials / chemical reactionsLiquid / high-pressure water jets
Frame—Extruded Aluminium Profile
Base—Heavy Gauge Base Frame with Cast Al Corners
Casing—Double Skin / Single Skin GI
Wet Section—Double Bank GI Spray Header
Spray Nozzles—Brass / PVC
Blowers—DIDW Centrifugal Blowers
Motors—TEFC, Three Phase
Pumps—Monoblock Pumps
Sump—SS304/GI with FRP Tank

These specifications are based on the current Kerala scrubber product page.

Applications in Kerala

Kerala has a diverse commercial and industrial environment that includes seafood and food processing, rubber and coir industries, port and logistics activity around Kochi, hospitals, hotels, and commercial buildings. The state's coastal and high-humidity climate also makes corrosion protection and reliable ventilation important considerations for many projects.

Dry and wet scrubbers may be considered for:

  • Chemical exhaust treatment
  • Pharmaceutical processes
  • Food processing
  • Textile processing
  • Steel processing
  • Electronics production
  • Fertilizer manufacturing
  • Oil and gas applications
  • Wastewater treatment
  • Asphalt processing
  • Kitchen exhaust
  • Process exhaust
  • Acid mist control
  • Industrial manufacturing
  • Commercial exhaust applications

For Industrial Scrubber Manufacturers in Kerala requirements, the appropriate scrubbing method should be selected according to the pollutant characteristics, exhaust conditions, required airflow, operating temperature, and process requirements.

Benefits of Dry and Wet Scrubbers

Effective Pollutant Control

Scrubbers are designed to remove contaminants from exhaust streams. Dry scrubbers can handle harmful gases and particulates, while wet scrubbers use liquid-based scrubbing for suitable fumes and contaminants.

Multiple Industrial Applications

The dry scrubber range covers applications across pharmaceuticals, textiles, steel, electronics, food processing, fertilizer production, wastewater treatment, oil and gas, and other industries.

High Capacity Options

Dry scrubbers are available for single-unit capacity up to 12,000 CFM, with multi-unit arrangements capable of handling up to 60,000 CFM.

Low Pressure Drop

The wet scrubber is described on the current product page as highly efficient with very low pressure drop, supporting effective scrubbing performance for appropriate applications.

Flexible Construction

The wet scrubber includes different construction components and material options, such as aluminium framing, GI components, SS304/GI sump arrangements, FRP tanks, and brass/PVC spray nozzles.

How to Choose the Right Scrubber

The first step is to identify the pollutant or contaminant that needs to be removed. The exhaust volume, airflow, static pressure, temperature, chemical characteristics, moisture conditions, and process should then be evaluated.

Dry scrubbers may be considered for harmful gases, particulates, acidic gases, and appropriate high-temperature exhaust applications. Wet scrubbers can be considered where liquid-based scrubbing is appropriate for capturing contaminants such as oil, grease, cooking fumes, and process fumes.

For Dry & Wet Scrubbers Manufacturer in Kerala, complete project information should be provided before final selection. Airflow, pressure, pollutant characteristics, operating temperature, application, and location conditions can help determine the right system.

Manufacturing and Supply for Kerala

The scrubber systems are manufactured at the Neemrana facility in Rajasthan and supplied to Kerala and other places across India. Each unit is chosen according to the required airflow, static pressure, and project site conditions. Technical support for sizing and technical information is available before ordering.

For projects requiring Dry & Wet Scrubbers Manufacturer in Kerala, sharing the application, airflow, pressure, and exhaust-treatment requirements can help determine the appropriate configuration.

Frequently Asked Questions

What is a dry scrubber?

A dry scrubber is a pollution-control system that uses absorbent materials or chemical reactions without water to remove harmful gases and particulates from exhaust streams.

What is the capacity of the dry scrubbers?

The listed capacity is up to 12,000 CFM for a single unit and up to 60,000 CFM for multi-unit arrangements.

Where are dry scrubbers used?

Dry scrubbers are listed for applications such as asphalt processing, pharmaceuticals, textile processing, oil and gas, fertilizer manufacturing, steel processing, electronics, food processing, and wastewater treatment.

How does a wet scrubber work?

In the listed kitchen application, fumes are drawn through hoods and scrubbed using high-pressure water jets. Contaminants such as oil and grease are trapped, allowing cleaner air to be exhausted.

What data is required for scrubber selection?

Airflow, static pressure, pollutant type, exhaust characteristics, operating temperature, application, and site conditions need to be considered when selecting a scrubber system.

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Conclusion

Dry and wet scrubbers provide different approaches to commercial and industrial exhaust treatment. Dry scrubbers are designed for harmful gases, particulates, acidic gases, and suitable high-temperature exhaust streams, while wet scrubbers use liquid-based scrubbing for suitable fume and contaminant removal applications. With different configurations and capacities, the systems may be selected according to process requirements, airflow, pressure, and site conditions. FanAir India Pvt. Ltd. manufactures these systems at its Neemrana facility and supplies them to Kerala and other places throughout India.

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Serving Kerala

Fan Air India Pvt. Ltd. manufactures dry and wet scrubbers that remove pollutants from exhaust gases. For customers in Kerala, our Dry & Wet Scrubbers are commonly used for chemical, pharmaceutical, process and kitchen exhaust treatment.

Kerala's economy includes seafood and food processing, rubber and coir industries, port and logistics activity around Kochi, and a large network of hospitals, hotels and commercial buildings. The coastal, high-humidity climate makes corrosion protection and continuous, reliable ventilation key design considerations.

Every unit is built at our factory in Neemrana, Rajasthan and selected to suit the required airflow, static pressure and site conditions of your project. Our team can help with sizing and technical data before you order, and we dispatch finished equipment to sites across Kerala and the rest of India.

To get a quotation for Dry & Wet Scrubbers in Kerala, share your airflow, pressure and application details through our contact page, call +91-9811347199 or email saurabh.joshi@fanair.in.

Other Fan Air products in Kerala

Dry & Wet Scrubbers in other locations